Hairpin Motor Laser Welding Module
The OCT & Vision Hairpin Motor Laser Welding System is purpose-built for high-precision, high-quality laser welding of hairpin stator windings—the core components of new energy vehicle drive motors. This highly integrated module combines OCT and Vision inspection technologies, enabling full closed-loop monitoring and intelligent feedback control throughout the welding process. Equipped with a ring + Gaussian beam fiber laser and large-format galvo linkage, it ensures precision, efficiency, and intelligence, driving improvements in production yield, speed, and automation for hairpin motor manufacturing.
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Product Advantages
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Specifications
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Application Solutions
Product Advantages
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High-Speed Welding Efficiency
Integrated with a large-format galvo linkage system, significantly enhancing welding speed and overall processing efficiency.
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Intelligent Vision-Guided Positioning
Supports open visual programming and recognition systems to precisely identify multiple workpiece types and defects, enabling faster, more accurate positioning.
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Real-Time Weld Depth Visualization
Built-in modular OCT system monitors weld penetration depth in real time, ensuring stable and controllable welding quality with complete confidence.
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Strong Equipment Compatibility
Compatible with varying welding speeds and fixture requirements, flexibly adapting to diverse hairpin motor welding applications.
Specifications
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OCT & Vision Hairpin Motor Laser Welding System
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Laser Source
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Laser Wavelength
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Output Power
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Fiber Core Diameter
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Armored Cable Length
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F-Theta Lens Focal Length
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Galvo Scanning Area
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Camera Resolution
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Camera Type
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Lens Focal Length
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Lens Field of View
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Lens Precision
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Central Wavelength
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Scanning Frequency
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Axial Resolution
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Lateral Resolution
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Maximum Detection Depth
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OCT & Vision Hairpin Motor Laser Welding System
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Laser SourceJPT AOB Laser
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Laser Wavelength1080 nm
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Output PowerCore: 2000 W, Ring: 4000 W
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Fiber Core DiameterCore: 14 µm, Ring: 100 µm
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Armored Cable Length8 m
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F-Theta Lens Focal Length420mm
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Galvo Scanning Area200 mm × 200 mm
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Camera Resolution2448 × 2048
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Camera TypeCMOS, Global Shutter
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Lens Focal Length60 mm
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Lens Field of View59 mm × 49 mm
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Lens Precision0.02 mm/pixel
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Central Wavelength830 nm
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Scanning Frequency80 / 150 / 250 Hz
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Axial Resolution20 μm
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Lateral Resolution25 μm
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Maximum Detection Depth12 mm
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